Factory optimisation
References
- Production controlling system
Identification and definition of reliable KPIs to increase process transparency and development of a concept to implement a suitable reporting structure.
Company size: 250 employees
- Production audit und optimisation concept
Production audit of a service provider followed by a process and warehouse optimisation concept.
Company size: > 1,000 employees
Dimension: ~ 4,000 m²
- Potential analysis
Potential analysis for the optimisation of spare parts production
Company size: > 900 employees
- Factory concept for a new factory building
Factory planning and process design for a life sciences production
Company size: 3,300 employees
Dimension: Planning of a production on 1,300 m²
- Process optimisation of an ultra-low freezer production
Optimisation of production and scheduling processes
Company size: 3,300 employees
- Assembly and logistics concept | Gear motor plant
Design and planning of an assembly and logistics area
Company size: 45 employees
Dimension: 3,800 m²
- Production and logistics optimisation
Production optimisation to reduce scrap rates, optimisation of logistics processes to stabilise shipping output
Company size: 300 employees
- Industry 4.0 | Quick check
Performing a compact analysis (quick check) to determine the potential of new methods and technologies in the context of industry 4.0; Preparation of the results and designing an implementation roadmap.
Company size: about 33,300 employees
- Construction of a battery storage power plant
Construction of a battery storage power plant for the supply of capacity for an operating reserve
Company size: about 30 employees
Dimension: 1 mw power
- Planning of the technical areas
Recording of processes and dependencies in order to develop location and organisational alternatives
Company size: 700 employees
Dimension: € 900 million
- Factory planning | Electrical engineering
Planning and realisation of battery assemblies, planning layout and material flow and implementation support for the new building of the cell production at the Greek site
Company size: 630 employees
Dimension: 2 assembly plants
- Optimisation | Production planning
The aim of the project was to optimise the production planning process and to implement a tool to control the production status
Company size: about 550 employees
- Potential analysis
The aim of the project was to analyse opportunities for optimisation to increase productivity of the hollow block and garden design element moulds in the Hungarian production site
Company size: about 550 employees
- Optimisation | Production network
Analyse oconsolidation pportunities of the ladder and tower production within the European production network.
Company size: about 800 employees
- Planning and optimisation | Intralogistics
Design process for materials handling between production stages and conception of a proper technical solution
Company size: about 1,296 employees
Dimension: 8,000 m²
- Production planning and scheduling
Analyse and verify the mapped production planning and scheduling concept and design production planning and scheduling process for all production stages
Company size: about 1,296 employees
Dimension: 8,000 m²
- Lean logistics
Development of a concept layout for the production plant in Czech required due to short term integration of new products
Company size: 1,450 employees
Dimension: ~12,500 m²
- Plant reorganisation
Reorganization of the plant and increase efficiency by implementing lean management
Company size: 200 employees
Dimension: 16,000 m² NGF
- Optimisation | Production network
Value stream mapping (VSM) and optimisation of the overall flow through all production sites
Company size: sales: 485 Mio. €
- Technical documentation
Technical documentation of the production processes in all German sites
Company size: sales: 485 Mio. €
Dimension: Value stream mapping (VSM) and optimisation of the overall flow through all production sites
- Flow-orientated production line design
Structure planning for the new factory for the drive department in Germany
Company size: about 4,100 employees
Dimension: 9,100 m² net floor area
- Implementation | Pull-control
Design and implementation of a levelled production planning and scheduling system based on pull
Company size: about 1,300 employees
- Planning a tugger train system
Design and test run of a periodic production supply realised with tugger trains also for bulky items and connection
Company size: about 1,300 employees
- Material flow orientated production line design
Design of product orientated layout variants for reducing the way of transports
Company size: > 18,600 employees
Dimension: 60,000 m² production area
- Lean implementation
Design and implementation of a lean production system to create transparency and establish a continuous improvement process
Company size: > 18,600 employees
Dimension: Reduction of cycle time up to 60 %
- Value stream design
Reducing cycle times and creating transparency on the shop floor
Company size: > 140 employees
- Capacity expansion | Production
Review of the production concept and optimization of the material flow as part of the capacity expansion of the Rheine facility
Company size: > 9,418 employees
Dimension: > 6,000 m²